LineIQ Home
Global Inputs

Providing dimensions (diameter, height, width) helps determine the best accumulator solution for your product.

Machine Line-Up
Depalletizer91.7%
BottleneckFiller95.8%
Labeler93.3%
Casepacker91.7%

Drag items to reorder. Select multiple machines and click "Create Parallel Group" to model redundant equipment (e.g., 2 unscramblers feeding 1 filler).

1
91.7%
MTBF: 60.0 minsThroughput: 320.8 PPM
2Bottleneck
95.8%
MTBF: 120.0 minsThroughput: 210.8 PPM
3
93.3%
MTBF: 30.0 minsThroughput: 326.7 PPM
4
91.7%
MTBF: 60.0 minsThroughput: 348.3 PPM
Baseline Results
Bottleneck Rate

220

Theoretical Max (PPM)

Line Uptime

75.2%

Combined efficiency

Effective Rate

165.3

Actual Output (PPM)

Products/Shift

79,367

Total production

Operating Parameters

These values drive line throughput and the ROI & payback calculations below.

250 days
Decoupler Solution

Compare ROI for accumulator placement between each machine pair. Select multiple placements using the checkboxes, then set the buffer minutes and system cost for each.

BestFillerLabeler
Products/Day

+26,799

+16.9%

Profit/Day

$13,400

Payback

12 days

DepalletizerFiller
Products/Day

+14,430

+9.1%

Profit/Day

$7,215

Payback

21 days

LabelerCasepacker
Products/Day

+14,430

+9.1%

Profit/Day

$7,215

Payback

21 days

Recommended Equipment Upgrades

Speed Bottleneck Detected: Filler (220 PPM) is running at less than 75% of the next slowest machine (Depalletizer at 350 PPM). Consider upgrading to match line capacity.

Speed: 220 PPMTarget: 350 PPM(+59% capacity)
Scenario Comparison

No scenarios saved yet. Configure your line and save it as a scenario to compare different configurations.

Get Expert Assistance

Ready to improve your packaging line efficiency? Contact our team for a personalized consultation. Your line configuration and analysis will be included with your inquiry.

By submitting, you agree to be contacted regarding your inquiry.